Pilot
Test one agreed area or workflow. Confirm the critical assumptions and record the acceptance results.
Still inspecting products manually?
Vision Inspection
Use controlled lighting and a camera to check a defined feature, read a code or verify an assembly, then send a result to the line.
The problem
Manual visual checks vary between operators and become difficult to sustain as the line gets faster or defects become smaller.
What the solution does
Use controlled lighting and a camera to check a defined feature, read a code or verify an assembly, then send a result to the line.
- More consistent inspection
- Earlier defect detection
- Traceable inspection results
How it works
A typical system architecture, adjusted to your equipment and workflow.
- 01Trigger
- 02Image + lighting
- 03Inspect / read
- 04Pass / fail
- 05Record
Typical applications
- Presence / absence
- Colour and shape checks
- Printing and assembly verification
- Barcode verification and DPM code reading
What goes into the system
- Vision sensor or industrial camera
- Application lighting and optics
- Trigger sensor
- Controller / IPC and PLC result interface
- Optional image and inspection history
Feasibility first
Your package scope
One inspection task and agreed sample set. The final quantities, deliverables and acceptance criteria are confirmed in your quotation.
Included in the proposed scope
- Good/bad sample and lighting feasibility study
- Inspection criteria and result interface definition
- Trial report with observed detection limits
What we need from you
- Representative samples and smallest relevant defect
- Line speed, working distance and reject workflow
Agree how success is checked
- Evaluate representative good and bad samples
- Agree measurable detection and false-reject criteria before rollout
Acceptance criteria are agreed before work starts. A feasibility trial establishes limits before a wider deployment is committed.
Options and separately quoted work
- Additional areas, equipment or workflows
- Site installation, cabling and travel
- BMS / SCADA / PLC / ERP interfaces beyond the agreed scope
- Software hosting, licences and ongoing support where required
Quoted as a package after scope review. Hardware, engineering, site work and any recurring charges are stated separately in the proposal.
Pilot → Deploy → Care
Industries
Frequently asked questions
What do you need for a feasibility check?
Send good and bad sample descriptions, the smallest defect to detect, line speed, working distance and environmental constraints. Physical samples may be required.
Can you guarantee every defect will be detected?
Acceptance criteria are established through representative samples and a trial. Detection limits and false-reject behaviour must be measured for the specific application.
Configure your solution
A few details help us recommend a starting configuration. This is a scope recommendation; engineering and pricing follow a review.