Pilot
Test one agreed area or workflow. Confirm the critical assumptions and record the acceptance results.
Need to verify tooling?
Tool / Jig Identification
Identify the fitted tooling and compare it with the production requirement before the machine sequence is released.
The problem
A wrong tool, jig, mould or fixture can be fitted during changeover and cause defects before the mistake is noticed.
What the solution does
Identify the fitted tooling and compare it with the production requirement before the machine sequence is released.
- Prevent tooling mix-ups
- Reduce setup mistakes
- Improve changeover traceability
How it works
A typical system architecture, adjusted to your equipment and workflow.
- 01Tool tag
- 02RFID head
- 03PLC comparison
- 04Machine permissive
- 05Event record
Typical applications
- Jig and fixture verification
- Mould identification
- Tool changeover checks
What goes into the system
- Industrial RFID tags
- Read/write head and controller
- PLC interface
- Agreed machine permissive logic
Feasibility first
Your package scope
One machine and tooling verification workflow. The final quantities, deliverables and acceptance criteria are confirmed in your quotation.
Included in the proposed scope
- Tag/mounting and reader feasibility review
- Tool identity and recipe comparison design
- Agreed PLC permissive logic and functional test
What we need from you
- Machine/PLC interface and sequence information
- Tool samples, mounting constraints and responsible machine engineer
Agree how success is checked
- Test correct, incorrect and unreadable tooling
- Verify the agreed machine response and recovery steps
Acceptance criteria are agreed before work starts. A feasibility trial establishes limits before a wider deployment is committed.
Options and separately quoted work
- Additional areas, equipment or workflows
- Site installation, cabling and travel
- BMS / SCADA / PLC / ERP interfaces beyond the agreed scope
- Software hosting, licences and ongoing support where required
Quoted as a package after scope review. Hardware, engineering, site work and any recurring charges are stated separately in the proposal.
Pilot → Deploy → Care
Industries
Frequently asked questions
Is the RFID check a safety function?
This package is a production verification function. Any safety-related interlock needs a separate machine safety assessment and suitably rated design.
Can it work on an existing machine?
We first review available PLC interfaces, sequence logic, mounting and access. Integration is agreed before equipment selection.
Configure your solution
A few details help us recommend a starting configuration. This is a scope recommendation; engineering and pricing follow a review.