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Machine Condition Monitoring Measure useful condition signals, establish a baseline and route abnormal readings to the maintenance team for review.
The problem Changes in vibration, temperature or operating conditions can go unnoticed between manual maintenance rounds.
What the solution does Measure useful condition signals, establish a baseline and route abnormal readings to the maintenance team for review.
Earlier warning of changes Better maintenance planning Remote condition visibility How it works A typical system architecture, adjusted to your equipment and workflow.
01 Sensor 02 IO-Link / wireless 03 Edge 04 Dashboard 05 Maintenance alert Typical applications Motors and gearboxes Pumps and compressors Fans and conveyors Cooling equipment What goes into the system Vibration, temperature or process sensors IO-Link / wireless / Ethernet connectivity Edge controller Dashboard and alarm workflow Package scope review
Your package scope One equipment group and monitoring workflow. The final quantities, deliverables and acceptance criteria are confirmed in your quotation.
Included in the proposed scope Measurement-point and sensor selection Agreed trend display and alert configuration Baseline recording and alarm handover What we need from you Equipment list and operating conditions Failure modes, measurement points and alarm recipients Agree how success is checked Confirm valid readings at the agreed points Verify threshold alerts and review the initial baseline Acceptance criteria are agreed before work starts. A feasibility trial establishes limits before a wider deployment is committed.
Options and separately quoted work Additional areas, equipment or workflows Site installation, cabling and travel BMS / SCADA / PLC / ERP interfaces beyond the agreed scope Software hosting, licences and ongoing support where required Quoted as a package after scope review. Hardware, engineering, site work and any recurring charges are stated separately in the proposal.
Pilot → Deploy → Care Pilot Test one agreed area or workflow. Confirm the critical assumptions and record the acceptance results.
Deploy Roll out the agreed scope with configuration, commissioning and operator handover defined in the quotation.
Care Add a separate support plan for agreed response times, health reviews or software maintenance. Optional and separately quoted.
Frequently asked questions Is this automatic fault prediction? The initial package monitors trends and agreed thresholds. Fault diagnosis and predictive models require sufficient data and equipment-specific validation.
Which measurements should we start with? Start with the failure modes that matter most, then select useful vibration, temperature, humidity, pressure, current or status signals.
Plan your next step
Start with a defined scope. Share the application, scale and existing interfaces. We’ll review a practical configuration with you.
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