Pilot
Test one agreed area or workflow. Confirm the critical assumptions and record the acceptance results.
Need to monitor machines?
Machine Condition Monitoring
Measure useful condition signals, establish a baseline and route abnormal readings to the maintenance team for review.
The problem to solve
A machine can show a change before the cause is clear. Select condition signals around the failure modes that matter, then give the maintenance team a usable trend and an agreed response.
Where this solution fits
- Equipment with accessible measurement points and a maintenance owner who can review the results.
- A defined temperature, vibration, pressure, current or status question with relevant operating context.
- A limited pilot before expanding measurement points, integrations or alarm coverage.
System scope and application limits
Selected sensors send measurements through an agreed gateway or acquisition path to a local display, existing system or scoped dashboard. Equipment mapping, units and timestamps make the readings interpretable. Baseline trends support reviewed threshold and alarm rules.
- Choose signals, mounting and sample intervals for the equipment and failure mode.
- Compare like operating conditions, including load, running state and ambient conditions where relevant.
- The initial scope monitors trends and thresholds. It does not promise automatic diagnosis, remaining life or fault prediction.
Included in the proposed package
- Measurement-point and sensor selection
- Agreed trend display and alert configuration
- Baseline recording and alarm handover
What determines the project cost?
- Assets, measurement points, sensor types, gateways, power and installation access.
- Communications, local or remote display, data retention and existing-system integration.
- Baseline collection, alarm review, training and optional ongoing support.
Quoted as a package after scope review. Hardware, engineering, site work and any recurring charges are stated separately in the proposal. Final quantities, exclusions and deliverables are confirmed in the quotation.
How the pilot is checked
- Verify equipment mapping, units, timestamps and data availability.
- Collect an agreed range of operating conditions and review baseline trends.
- Test alarm delivery, acknowledgement and stale or missing-data indications.
- Hand over sensor locations, settings and the maintenance response procedure.
Agree the acceptance criteria before work starts. A trial establishes the limits of the tested application.
Prepare a scope review
- Equipment list and operating conditions
- Failure modes, measurement points and alarm recipients
Technical references
Pilot → Deploy → Care
Industries
Frequently asked questions
Is this automatic fault prediction?
The initial package monitors trends and agreed thresholds. Fault diagnosis and predictive models require sufficient data and equipment-specific validation.
Which measurements should we start with?
Start with the failure modes that matter most, then select useful vibration, temperature, humidity, pressure, current or status signals.
Application resources
Configure your solution
A few details help us recommend a starting configuration. This is a scope recommendation; engineering and pricing follow a review.